Improving weld formability by a novel dual-rotation bobbin tool friction stir welding

A novel dual-rotation bobbin tool friction stir welding (DBT-FSW) was developed, in which the upper shoulder (US) and lower shoulder (LS) have different rotational speeds. This process was tried to weld 3.2 mm thick aluminum-lithium alloy sheets. The metallographic analysis and torque measurement were carried out to characterize the weld formability. Experimental results show that compared to conventional bobbin tool friction stir welding, the DBT-FSW has an excellent process stability, and can produce the defect-free joints in a wider range of welding parameters. These can be attributed to the significant improvement of material flow caused by the formation of a staggered layer structure and the unbalanced force between the US and LS during the DBT-FSW process.     

Simplified partitioning model to simulate high pressure under-expanded jet flows impinging vertical obstacles

Various reduced-order models have been developed to quickly model high pressure underexpanded jets. One example is the two-layer partitioning model which was developed to model underexpanded jets, but it has not been evaluated for high pressure jets with obstacles in the jet flow region. This research describes an improved two-layer partitioning model based on the Abel-Noble equation of state that is applied here to model horizontal jet flows impacting a vertical obstacle with validations against high pressure gas experiments, full CFD simulations and a revised notional nozzle model based on the Abel-Noble equation of state. The improved two-layer partitioning model accurately predicts the gas concentrations on the obstacle for a 15 MPa underexpanded jet while consuming much less computational resources and time compared with the full CFD simulation.     

海洋工程和船舶焊接变形预测方法研究

目前,影响海洋工程和船舶焊接结构质量的重要影响因素之一就是焊接变形,其产生的根本原因就是在焊接过程中因结构体受热不均、热梯度、残余应力等。基于此,本文对焊接变形预测的理论发展进程及其相关理论内涵进行详细阐述,并对基于神经网络的新型焊接变形预测理论的研究发展简单概述。     

单一低渗透突出煤层水力冲孔工艺优化应用分析

为了有效提高单一低渗透突出煤层的瓦斯抽采效率，以高压水射流冲击理论为指导，针对平煤股份八矿己组突出煤层特征建立数值模型，模拟分析水力冲孔应力分布规律，通过现场实测分析冲孔有效影响范围，进一步优化设计冲孔参数、指导现场施工。现场应用表明，水力冲孔是一种行之有效的方法，对单一低渗透突出煤层实施水力冲孔卸压增透、提高瓦斯抽采效果具有重要意义。     

融合环境因素的有限空间毒气扩散危害程度分析

为探究环境因素对毒气扩散危害程度的影响,通过对比有限空间内外环境差异,了解气体在有限空间内受力情况,并以传统高斯烟羽模型为基础,考虑扩散气体与有限空间边界碰撞产生的反射作用,建立了适用于有限空间气体扩散的改进高斯烟羽模型。深度剖析有限空间气体扩散环境,挖掘气体扩散主要关联因子,构建风速、地表粗糙度对有限空间气体扩散的影响函数;参照有限空间环境特征,分别设置3种不同风速与2种不同地表粗糙度,推求6种不同环境条件下气体扩散面积,阐明风速与地表粗糙度对有限空间气体扩散的影响程度。结果表明:在单一风速条件下,风速越高,地表粗糙度越低,洞室内H2S气体滞留时间越短,洞室内气体的扩散面积越小;风速越低,地表粗糙度越高,洞室内气体的扩散面积越大。     

Simulation of producer gas flameless combustion with fresh reactant diluted by hot flue gas

Flameless combustion is considered as a flexible and efficient combustion process for low heating value gas fuel. This paper presents numerical simulations of premixed flameless combustion using producer gas as a fuel. Different initial conditions of the premixed fresh reactant (air/fuel mixture) and dilution levels are taken into account for the investigation. The numerical simulations were investigated using a network of chemical reactor models with the detailed reaction mechanism of GRI‐Mech 3.0. A threshold dilution level for flameless combustion fuelled by producer gas was determined. The numerical results show that dilution of the fresh reactant with hot combustion products and initial fresh reactant temperature play important roles in flameless combustion formation and its auto‐ignition behaviour, rather than equivalence ratio of the fresh reactant. In the flameless combustion regime, temperature and chemical concentrations were reduced while chemical kinetics process was decelerated, resulting in delay of the auto‐ignition process.     

小型煤矿低浓度瓦斯发电技术及应用效果研究

针对云南富源县辖区内大量小型煤矿抽采的低浓度瓦斯未开展有效利用的问题，以区内某小型煤矿为背景，采用现场调研、分析归纳、理论计算相结合的方法对其低浓度瓦斯发电项目展开分析研究。研究表明，某小型煤矿低浓度瓦斯发电项目成功的关键是“瓦斯治理先行”理念主导下的气源保障综合技术体系。在气源得以保障的基础上，该小型煤矿低浓度瓦斯发电项目已经持续高效运行4年，每年创造经济收益约403.2万元，减排CO2约4.47万t；同时促进了煤矿瓦斯治理工作有效落实，提高了煤矿安全生产水平，保障了煤矿产量的达标。     

以风化煤为底物制取生物甲烷的潜力分析

我国拥有丰富的风化煤储量,因其高度被氧化的独特性质,可应用的领域极为有限,目前主要被作为改善土壤性质的肥料和制取腐殖酸的来源。以风化煤为底物制取生物甲烷是一种具有探索性的全新生物发酵工艺,探究其可行性及模拟实验过程中风化煤的物性特征变化有利于拓宽风化煤的资源利用和环境改善,并可以进一步丰富煤生物产气理论。实验选取内蒙古乌海和山西晋城两地不同风化程度煤样,以煤层矿井水为菌种来源,在适宜环境条件下开展模拟产气实验,通过生物产气模拟和红外光谱测试,分析不同风化程度煤的生物产气能力及其内在因素,以揭示其产气潜力及物性变化特征。结果表明:①随着煤的风化程度加深,可燃基CH 4产气量明显增加,两组煤样中可燃基CH 4生成量最高分别达到7.13,4.20 mL/g;②不同风化程度的煤样均出现了产气高峰,时间基本都出现在15~30 d,各组中随着煤样风化程度不断加深,产气高峰出现时间也越来越早;③随着煤的风化程度加深,煤中芳环被不断打开,大分子结构被破坏,同时煤中羟基、氨基等基团含量趋于降低,脂碳结构逐渐解体,含氧官能团成为主要结构,氧含量比例不断增高,更容易被微生物降解;④菌群鉴定表明风化煤不仅含有大量产生生物气所需的第1阶段和第2阶段细菌,更含有甲烷杆菌属、甲烷球菌属等多种类型的产甲烷菌群,具有把风化煤转化为生物甲烷的环境条件。实验结果最终反映了风化煤具有转化为生物甲烷的潜力,并有利于提高我国风化煤的资源利用率。     

钛合金激光清洗及其对激光焊接气孔的影响

采用砂纸打磨、酸洗、激光清洗等方式对Ti6Al4V钛合金进行焊前清洗。通过扫描电镜、白光干涉仪、能谱仪分析了各种清洗方式下的表面形貌、粗糙度和化学成分，研究了不同清洗方式及参数对清洗效果的影响。在均匀熔透和表面质量良好的同一激光焊接条件下，比较了不同清洗条件对气孔率的影响。合适的激光清洗可有效清除焊接试件表面氧化层，并改善表面粗糙度，得到较低的气孔率，其焊缝可达到中国航天工业行业标准I级焊缝要求。     

超临界二氧化碳干气密封稳态性能研究

以超临界二氧化碳(S-CO_2)干气密封为研究对象,建立变黏度变密度雷诺方程,通过构建物性数据库的方式对黏度及密度进行处理,并采用有限差分法对控制方程进行求解,得到端面压力分布,并计算开启力、泄漏量、摩擦扭矩和气膜刚度等稳态性能参数。结果表明:随着压力、转速的增大,开启力、泄漏量、摩擦扭矩、气膜刚度等参数均增大;随着槽坝比和槽深的增加,开启力、泄漏量和气膜刚度均增大,摩擦扭矩减小;随着槽数的增加,各稳态性能参数均减小;将槽坝比控制在0.5～1的范围内,有助于提高密封稳定性。